FTTH Wire Manufacturing Line – State-of-the-art Manufacturing System
Did you know that up-to-date light-transmitting wire networks can operate at speeds of up to 190 m/min? This incredible efficiency stems from innovative production methods engineered for swift manufacturing.
Such setups are constructed to manage various wire variants, including drop cables and firmly insulated cables. Their space-saving construction, commonly less than twenty-six meters, renders them perfect for state-of-the-art factories.
Seamless coupling with intelligent production networks ensures seamless performance. Via MES/ERP connectivity, these fiber secondary coating line production lines deliver peerless exactness and performance. This makes them a top choice for enterprises aiming to stay ahead in the fiber optic industry.
Introduction to FTTH Cable Production Line
Streamlined manufacturing setups are key to addressing the increasing requirement for steadfast connections. Such mechanisms are engineered to produce high-quality glass-fiber cables that drive today’s connectivity grids. With advanced technology, they provide for precision and swiftness in every step of the process.
Defining the FTTH Production Line
An FTTH production line is an integrated system for manufacturing FTTH drop cables. Such cables are made up of naked fibers reinforced with iron or FRP materials, combined with safeguard coverings. Consequently, it forms a durable and efficient solution for high-speed internet connections.
The system is compatible with various compounds, including PVC, LSZH, and PE resins. This versatility confirms it can meet diverse industry needs. Furthermore, the 4-head fiber pay-off system delivers accurate strain regulation, keeping accuracy within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its precision and efficiency. Consider these highlights:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
State-of-the-art fabrication lines are transforming how optical fibers are manufactured. Our advanced equipment integrates precision, efficiency, and cutting-edge technology to produce top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
At the heart of our system is a customized 50mm extruder built to ensure meticulous dispersion of materials. It guarantees steady standards across every fiber cable produced. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, thereby cutting processing time and minimizing workforce expense.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Superior Stability and Trustworthiness with Leading Brand Elements
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.
Incorporating reinforced steel wires with cutting-edge Fibers in metal tube handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.
| Aspect | Benefit |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON-based Control Units | Reliable and exact performance |
| ERP System Compatibility | Real-time production tracking |
Applications of FTTH Cable Production Line
Advanced production setups are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions brings significant advantages to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Boosted Performance and Output
Our system ensures fiber secondary coating line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, thereby reducing attenuation to ≤0.02dB/km for peak performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Value Proposition |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| Low Energy Requirement | Cost savings |
| Minimal Signal Loss | Superior performance |
| Optimal Operator Work Level | Enhanced operator comfort |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.
